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High Shear Mixer Homogenizer

Product Overview

A High Shear Mixer Homogenizer is an advanced industrial mixing machine designed to blend, emulsify, disperse, and homogenize two or more materials into a uniform mixture. By generating intense mechanical shear forces, this equipment rapidly breaks down particles and ensures consistent distribution throughout the product.

High shear mixer homogenizers are widely used in food processing, pharmaceuticals, cosmetics, dairy, beverages, and industrial manufacturing, where precision, consistency, and efficiency are critical.

Category: Product ID: 7867

Kosmo Engineering’s High Shear Mixer Homogenizer is a precision-engineered mixing solution designed to achieve rapid particle size reduction, uniform dispersion, and stable emulsification in demanding industrial processes. Built around an advanced rotor–stator mixing principle, this system delivers intense mechanical shear that transforms raw ingredients into smooth, homogeneous, and stable formulations.

As materials are drawn into the rotor–stator assembly at high velocity, they are subjected to controlled shear, turbulence, and hydraulic forces. This action efficiently breaks down solids, disperses powders, and blends immiscible liquids, resulting in consistent texture, improved solubility, and enhanced product stability.

The mixer is suitable for batch and continuous processing and can be configured for top-mounted, bottom-mounted, or mobile applications depending on plant layout and production requirements.

Key Advantages of High Shear Mixer Homogenizers

  • Rapid particle size reduction and uniform mixing

  • Produces stable emulsions and suspensions

  • Ensures consistent quality across production batches

  • Suitable for low to high-viscosity formulations

  • Reduces overall processing time and operational cost

  • Hygienic design for regulated industries

Applications of High Shear Mixer Homogenizer

Pharmaceutical Industry

  • API dispersion, suspensions, syrups, ointments, and injectable solutions

Cosmetics & Personal Care

  • Creams, lotions, gels, emulsions, serums, and cosmetic bases

Food & Beverage Industry

  • Sauces, dressings, dairy emulsions, beverages, flavor blends

Chemical & Industrial Processing

  • Paints, coatings, adhesives, resins, polymers, specialty chemicals

  • Power Range: 1.5 kW to 75 kW

  • Operating Speed: High-speed operation with adjustable RPM

  • Material of Construction: SS304 / SS316L (product contact parts)

  • Sealing System: Industrial-grade mechanical seals

  • Surface Finish: Fine polished finish for hygienic processing

  • Mounting Options:

    • Top-mounted

    • Bottom-mounted

    • Portable / movable unit

  • Motor Type: Variable Frequency Drive (VFD) or fixed speed

  • OEM & ODM manufacturing

  • Custom-built designs based on process requirements

  • Selection of rotor–stator geometries for specific formulations

  • Material and inspection certification

  • Dedicated engineering consultation and after-sales support

Every High Shear Mixer Homogenizer manufactured by Kosmo Engineering undergoes strict performance testing and inspection before dispatch. This ensures operational reliability, process consistency, and long-term durability under industrial working conditions.

Kosmo Engineering combines process knowledge, manufacturing precision, and application expertise to deliver high shear mixing solutions that perform reliably in real production environments. Our systems are designed to scale with your growth while maintaining product integrity and efficiency.

📞 Contact Kosmo Engineering today for technical consultation, customization options, and pricing details.

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