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Colloid Mill

A colloid mill, including advanced colloidal milling systems from Kosmo Engineering, is designed to reduce the particle size of solids suspended in liquids or minimize the droplet size within liquid–liquid emulsions. This process is achieved through the application of high hydraulic shear forces, ensuring exceptional dispersion, homogenization, and emulsion stability. Colloid mills are widely used to enhance the stability and quality of suspensions and emulsions across pharmaceutical, cosmetic, chemical, and food-processing industries.

Category: Product ID: 7701

Product is introduced through the hopper and guided into the precision-engineered gap between the rotor and stator. Here, the material undergoes intense shearing, cutting, and friction between the toothed surfaces, resulting in uniform particle and droplet size reduction. The processed material exits through the discharge port, and when needed, can be re-circulated using a three-way valve and return line assembly for further refinement.

Kosmo Engineering offers a complete range of inline colloid mills—from compact lab-scale units to high-capacity industrial systems.

  • Compact, hygienic GMP-compliant design

  • Fully meets cGMP (Current Good Manufacturing Practices) standards

  • Product contact parts made from AISI 316/316L, non-contact parts from AISI 304

  • High-speed milling, granulating, pulverizing, mixing, and wet/dry size reduction

  • Easy conversion from knife to impact operation via reversible chamber

  • Dynamically balanced beater assembly with externally mounted bearings in separate pillow blocks

  • Wide selection of perforated and wire-mesh sieves

  • Mounted on castor wheels for effortless mobility

  • IQ/OQ documentation available

  • Optional PLC system with GUI for automated control

The Kosmo Engineering Colloid Mill is built for consistent, high-performance dispersion and size reduction. It rapidly breaks down particles and ensures uniform distribution without creating agglomerates. The rotor–stator design generates not only hydraulic pressure but also turbulence and cavitation, resulting in gentle yet efficient grinding, cutting, and homogenization in a single pass.

Centrifugal force drives material into the milling zone, where the large rotor–stator surface area delivers the combined effects required for fine grinding and homogenization. A three-way valve at the outlet enables continuous discharge or re-circulation for repeat processing.

Model ACM–250 ACM–500 ACM–1000
Output (L/hr approx.) 150–1500 150–2500 250–5000
Drive Type Options Vertical / Horizontal Vertical / Horizontal Vertical / Horizontal
Rotor Speed 2800 RPM 2800 RPM 2800 RPM
Hopper Capacity (L) 15 15 25
Seal Type Rubber Silicon Rubber Silicon Mechanical
Particle Size Reduction 5–10 microns 5–10 microns 5–10 microns
Electric Motor 3 HP 5 HP 10 HP

 

  • Power supply can be customized to match customer requirements.
  • Technical enhancements and design modifications are subject to change.
  • Illustrations and dimensions are for reference only.

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