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Ace Mini Emulsifying Mixer Homogenizer

Product Overview

The Ace Mini Emulsifying Mixer Homogenizer by Kosmo Engineering is a compact yet powerful vacuum emulsification system designed for precise, hygienic, and repeatable production of emulsions and homogenized formulations.

Engineered in compliance with GMP standards, this system integrates mixing, high-shear homogenization, heating, cooling, and vacuum deaeration into a single, efficient unit. It is ideal for manufacturers who require laboratory-scale to small and medium batch production with industrial-grade performance.

This machine delivers exceptional product stability, smooth texture, and batch-to-batch consistency, making it suitable for high-value formulations where quality control is critical.

Category: Tags: , , Product ID: 7892

Cosmetics & Personal Care

  • Face creams & body lotions
  • Shampoo & conditioners
  • Hair serums, masks & styling products
  • Liquid soap, hand wash & gels

Pharmaceutical Industry

  • Ointments & medicated creams
  • Gels & semi-solid formulations
  • Topical pharmaceutical emulsions

Chemical & Industrial Processing

  • Detergents & surfactant blends
  • Industrial emulsions
  • Specialty chemical formulations

Food & Dairy (Optional Configuration)

  • Milk-based liquids
  • Emulsified food products
  • Specialty sauces & formulations

Raw materials are introduced into the main emulsification vessel under vacuum conditions, preventing air entrapment from the start of the process.

  • A slow-speed anchor agitator ensures uniform circulation of materials.
  • A high-speed homogenizer (up to 3600 RPM) generates intense shear forces, reducing particle size and creating fine, stable emulsions.
  • Jacketed heating (electric or steam) allows precise temperature control during processing.
  • The vacuum system removes micro-air bubbles, resulting in a smooth, glossy, and aeration-free final product.

This controlled process ensures shorter batch times, improved product stability, and superior texture.

  • Fully GMP-compliant hygienic design
  • Integrated vacuum emulsification system
  • High-shear homogenizer for fine particle size reduction
  • Independent variable speed control for mixer and homogenizer
  • Jacketed vessel for heating & cooling operations
  • Low noise and vibration for stable operation
  • Compact footprint with industrial performance
  • Easy cleaning, inspection, and maintenance
  • Standard Models: 10 Liters to 5000 Liters
  • Custom Capacities: Available on request

Suitable for R&D labs, pilot plants, and commercial production.

  • Jacketed main mixing vessel
  • Water phase vessel with heating & stirring
  • Oil phase vessel with heating & stirring
  • High-shear homogenizing unit (top or bottom entry)
  • High-efficiency vacuum system
  • Electric or steam heating system
  • Electrical control panel (manual or PLC-based)

Hydraulic or electric lifting system

Parameter

Specification

Capacity

10 – 5000 Liters

Homogenizer Speed

0 – 3600 RPM

Mixer Speed

0 – 65 RPM

Power Requirement

0.75 – 15 kW

Heating Method

Electric / Steam

Max Electric Heating Temp

100°C

Max Steam Heating Temp

170°C

Vacuum Level

Up to -0.09 MPa

Operating Mode

Batch / Cycle

Machine Orientation

Horizontal

  • Product Contact Parts: SS 316L
  • Non-Contact Structure: SS 304
  • Internal Surface Finish: Mirror polished (Ra ≤ 0.4 µm)
  • Sealing System: Food-grade mechanical seals

Designed for durability, corrosion resistance, and hygienic processing.

  • Separate oil & water phase vessels
  • Dual homogenizer (top + bottom entry)
  • PLC automation with recipe storage
  • Load-cell based weighing system
  • CIP (Clean-in-Place) cleaning system
  • Custom-engineered OEM & ODM solutions
  • Proven emulsification and homogenization technology
  • Competitive pricing with industrial-grade quality
  • Strong technical support & after-sales service
  • Long machine life with reliable performance

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