Brusher Roller Conveyor – Conveying & Surface Cleaning in One System

Kosmo Engineering’s Brusher Roller Conveyor is a specialized material handling system designed to transport products while simultaneously cleaning, brushing, or polishing their surfaces. This dual-function conveyor integrates brush-equipped rollers within a robust roller conveyor structure, making it ideal for automated production lines where surface cleanliness and preparation are critical.

By combining gravity roller conveyor principles with powered brush rollers, this system ensures efficient product movement along with continuous surface treatment—eliminating the need for separate cleaning or finishing stations.

Working Principle of Brusher Roller Conveyor

A brusher roller conveyor operates by moving products over rotating or stationary brush rollers. As items travel along the conveyor, the integrated brushes gently remove dust, debris, chips, residues, or surface contaminants. Depending on the application, the brushes can be powered or passive, allowing flexibility for light cleaning or more intensive surface preparation.

This system can be configured as a gravity roller conveyor or a powered roller conveyor, depending on production requirements.

1. Brush Rollers

• Cylindrical rollers fitted with industrial brushes

• Brush materials include nylon, wire, polypropylene, or custom options

• Available in rotating or fixed configurations

2. Drive Mechanism

• Motor and gearbox assembly for powered brushing

• Ensures consistent brushing speed and uniform cleaning

3. Conveyor Frame

• Heavy-duty MS (Mild Steel) structure

• Designed to support brush rollers and pallet loads

4. Support Legs

• Adjustable legs for height control and leveling

• Allows slope adjustment where required

5. Control System (Optional)

• Brush speed regulation

• Safety interlocks and automation-ready controls

6. Side Guides

• Prevent product misalignment

• Suitable for pallets, cartons, and flat products

• Continuous in-line cleaning without stopping production

• Combines conveyor belt rollers and surface treatment in one unit

• Improves surface quality before painting, coating, or assembly

• Reduces manual labor and handling time

• Compact and space-saving conveyor solution

• Custom brush types for delicate or abrasive materials

Industrial Uses

• Surface preparation before painting or coating

• Dust and residue removal from flat products

• Cleaning metal sheets, boards, and panels

Industry Sectors

• Manufacturing and fabrication plants

• Packaging and assembly lines

• Wood, metal, and plastic processing industries

• Pallet handling and pallet roller conveyor systems

Kosmo Engineering designs and manufactures custom brusher roller conveyor systems in Pakistan, tailored to your production layout and material type. Our systems are built for durability, efficiency, and long-term industrial use, ensuring smooth integration into automated workflows.

We provide conveyor solutions across Karachi, Lahore, Islamabad, Rawalpindi, Faisalabad, Multan, and all major industrial zones of Pakistan.